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柴油发电机组水箱保养注意事项

 柴油发电机组水箱保养注意事项:

        运行中的柴油发电机组会产生大量的热量,如果热量无法散去,将会导致柴油发动机损坏,所以一定要保持良好的散热。为保证有良好的散热效果,一是发电机房要有良好的通风效果;二是保持柴油发电机组散热器的正常工作,这其中柴油发电机组散热器的保养就显的格外重要。

        柴油发电机组散热器保养方法:

        一、运行中的发电机组散热器的冷却液通常是很热的,并且是有压力的,不可以在未冷却时整理散热器或拆除管子,不要在风扇转动时对散热器工作或打开风扇保护罩。

        二、腐蚀问题在散热器中是主要产生故障的原因。要经常保持管子接头不要泄漏,并从散热器顶部定期加水排放空气以保持系统内“无气”。散热器不应处于部份注放水的状况,因为这样更会加速腐蚀。对于不工作的发电机,要把水全部抽空或全部灌满。如果可能的话,用蒸馏水或自然软水,并加入适量的防锈剂。

        三、外部清洁:在尘多或污积的环境,散热器的缝隙可能会被碎屑、昆虫等物堵塞,从而影响散热器的效率。对这些轻沉积物经常性的清理可以用低压热水加上清洁剂喷洗,把蒸气或水从散热器前面向风扇喷射。如从反方向喷射只会把污物吹进中心。当使用此方法时,要用布摭挡柴油机及交流发电机。顽固的沉积物,又不能以上述方法清除,则可以把散热器拆下浸在热的碱水约20分钟,然后用热水冲洗干净。

        四、内部清洁:如果因为接头漏水,别无选择要用硬水灌法用了一段时间,或者因为发电运行了一段时间又无用除锈剂,系统可能会因被水垢堵塞。清除水垢可按如下步骤进行:

       1、把水从散热系统中排干,然后把管子从柴油机相连的地方拆开;

       2、准确4%的除锈酸溶液及清水,把酸液倒入水中,切勿反过来进行;

       3、等几分钟让其混合,然后把溶液加热至49℃(120℉),这是最高点,不可再高;

       4、慢慢地把溶液通过滤帽或一个分岐倒进管道,这时将会沸腾起泡沫。当化学反应停止后,把已热的溶液灌满散热器;

       5、让溶液在系统内停留数分钟,然后把溶液从底部管道或排水口放回原来的容器;

       6、检查水箱内部,如仍有水垢,则按上述步骤重覆,把酸溶液增强至8%;

       7、在除垢后,要按下列步骤进行中和酸液的反应:把容器盛满清水加,加热至沸点,加上日用苏打晶体,按如下比例:500g苏打配20公升水(1磅配4加伦水),用此溶液灌入散热器,然后让其流回原来的容器中;

       8、用上述方法冲洗散热器数次,最后在灌满后让其停在散热器内至少一小时,排空后用热清水冲洗;

       9、在把散热器重新安装使用之前,用正常工作压力的二倍用水来测试有无泄漏,有时会因为除去水垢而有漏水出现;

      10、在再运转之前,冷却液要加上必须的防蚀剂和适量的搞冷凝剂。

要经常留意散热水箱,防止空水箱运行!

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